ISO Cleanroom Installation Qualification for Advanced Manufacturing Facility
Independent Qualification Support for a Large-Scale Manufacturing Cleanroom Facility
A leading advanced manufacturing facility specialising in battery production commissioned the development of a large cleanroom complex supporting highly controlled production environments.
The project involved multiple specialist contractors, international installation teams, large-scale HVAC infrastructure, and complex cleanroom environmental systems requiring detailed installation qualification and verification prior to operational handover.
Aeris Flow was appointed as an independent cleanroom validation specialist to support the installation qualification process, environmental verification activities, and compliance assessment of the completed facility infrastructure.
Project Highlights
Advanced Manufacturing & Battery Production Facility
- • Installation Qualification (IQ)
- • HEPA integrity testing
- • Room leakage testing
- • Environmental monitoring
- • Pressure cascade verification
- • Compressed air testing
Advanced Manufacturing
Coordinating Qualification Activities Across a Complex Multi-Contractor Environment
Facility scope included:
- Large-scale HVAC infrastructure
- High-capacity fan filter units
- Controlled pressure environments
- Environmental monitoring systems
- Compressed air systems
- Cleanroom leakage control
Aeris Flow Responsibilities:
- Pressure differential verification
- Cleanroom leakage testing
- Environmental monitoring
- HEPA filter integrity testing
- Compressed air quality testing
- Temperature & humidity mapping
During qualification activities, multiple performance and installation issues were identified requiring further investigation and corrective action prior to facility approval.
Detailed Investigation & Independent Verification
Extensive room leakage testing identified significant air leakage rates. Aeris Flow implemented smoke-assisted pressurisation testing to visually identify leakage pathways.
Identified issues & actions:
- Upper structural interface leakage
- Resealing of cleanroom areas
- Damaged fan filter units identified
- HEPA unit replacement & rectification
- Multi-phase qualification retesting
The investigation identified substantial leakage at the structural interfaces where sealing integrity had not been completed to the required standard.
These findings enabled targeted corrective works prior to operational handover, ensuring the facility met its rigorous performance specifications.
Comprehensive Installation Qualification & Environmental Verification
Aeris Flow provided a complete suite of installation qualification testing to confirm the facility's performance before handover.
All qualification activities were carried out in accordance with cleanroom and controlled environment performance requirements.
Successful Qualification & Operational Readiness
Through independent testing and investigative qualification techniques, Aeris Flow successfully contributed to the operational readiness of the cleanroom manufacturing facility.
The project enabled the identification and rectification of critical deficiencies, resulting in improved environmental integrity and verified performance compliance.
Need Independent Cleanroom Qualification or Environmental Verification Support?
Aeris Flow provides specialist installation qualification, cleanroom validation, and technical consultancy services across regulated and advanced manufacturing environments.
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